A vibratory pile driver machine in peak condition ensures longer life, safety, and consistent performance. Here are key maintenance tips:
Maintenance of Excavator Vibro Hammer
Normal and trouble-free work of the vibratory pile driver largely depends on proper maintenance, systematic care and timely repair.
Reliable operation of the pile driver depends on proper maintenance, regular care, and timely repairs.
Maintenance of the Excavator Vibro Hammer should be performed by specialists in the repair and maintenance of construction machinery (electricians, fitters, plumbers).
The following types of maintenance operations are required:
- No.1 (monthly);
- No. 2 (every 100 working hours).
Maintenance operations No. 1 should be completed before starting work. Perform the following tasks:
Check all screw joints and tighten if necessary. Inspect all hoses and hydraulic components, replacing any defective parts. Check the hydraulic system oil tank fluid level and add fluid if needed. Maintenance operations No. 2 should be performed every 100 working hours.
Perform the following operations:
- remove screws of covers, remove two side panels;
- remove screws, remove hold-down clamps and hydraulic motors;
- remove debris-contaRemove contaminated lubricant from the bearings and refill them with new lubricant.arts together again and make the system hermetically sealed
Drain the hydraulic oil from the system and the oil tank of the hydraulic power pack. Clean the oil tank, then refill both the oil tank and hydraulic system with new hydraulic oil.
Temporary shutdown
If the pile driver will be stored for more than one month, it should be temporarily shut down.
Remove dust, corrosion, and oil from all pile driver surfaces before temporary shutdown. Restore any damaged protective coatings. Clean the pile driver carefully to avoid damaging protective coverings.
The following grease is recommended during temporary shutdown: LIQUI MOLY LM 50 Litho HT 7569.
Storage from 1 to 6 months:
-Hydraulic system- hydraulic oil – fully fill the entire hydraulic system
- Pile driver – power fluid
- wear surfaces and uncovered surfaces Storage longer than 6 months:
-Hydraulic system- hydraulic oil – fully fill the entire hydraulic system
- Pile driver – corrosion-preventing oil
- covered friction joints and for indecomposable parts
- Open friction joints and uncovered surfaces
Storage of excavator vibratory pile driver machine
- Short-term storage (shorter than 1 month)
- Long-term storage (longer than 1 month)
For short-term storage, the pile driver may be kept outdoors.
Before long-term storage, temporarily shut down the pile driver and place it on supports under a canopy or in a room with normal humidity.